Engineering

CNC Machine Retrofit

Every facility has one—the trusted machine tool that’s been a reliable workhorse for years. It still gets the job done, but as newer, faster, and more advanced machines enter the market, you may be wondering if there’s a better way to boost performance without a full replacement.

That’s where the Pelican retrofit team comes in.

We provide a cost-effective alternative to purchasing new equipment by upgrading and modernizing your existing medium- to large-sized machine tools. Our retrofit solutions enhance both mechanical and electrical performance-bringing your equipment up to today’s standards without the high cost of replacement.

The result?

Improved efficiency, increased reliability, and modernized technology—all at a fraction of the cost of a new machine.

Extend the life of your equipment. Maximize your investment. Upgrade with confidence

This early-1990s Toshiba Shibaura horizontal boring mill underwent complete mechanical and electrical refurbishment to restore and enhance its performance.

The machine was upgraded with new ballscrews, slideway regrinding, and Turcite replacement to ensure precision and long-term reliability. A 60-tool automatic tool changer was added to increase productivity and flexibility.

On the control side, a new Heidenhain TNC-530i CNC system was integrated, along with a fully updated electrical power distribution panel (PDP) and cabinet air conditioning to improve stability and system longevity.

The result is a modernized machine with significantly improved accuracy, efficiency, and performance—at a fraction of the cost of a new replacement.

This VDF CNC lathe, with over 20 years of service, underwent a complete mechanical and electrical overhaul to bring it up to modern-day speed, accuracy, and performance standards.

The rebuild included slideway regrinding, Turcite renewal, and turret hydraulic refurbishment to restore precision and durability. On the electrical side, the machine was upgraded with a brand-new power distribution panel (PDP) cabinet and a Fanuc 18i-T CNC system, complete with new motors and drives—delivering enhanced control, responsiveness, and reliability.

Today, many North American manufacturers are choosing to retrofit and rebuild their existing capital equipment as a cost-effective way to stay competitive in a global market. Rather than investing in new machinery, upgrading proven equipment can deliver comparable performance at a significantly lower cost.

Our Retrofit & Rebuild programs help you:

  • Improve control system reliability
  • Increase machining accuracy
  • Enhance overall machine performance
  • Reduce cycle times and boost productivity
  • Achieving smoother, uninterrupted machining
  • Increase speeds and feeds
  • Simplify programming with modern features
  • Reduce maintenance and downtime

Bring your machines up to today’s standards—without the cost of replacement.

Contact Pelican Industrial today to discuss how we can upgrade your existing equipment and maximize your investment.

Okuma Floppy Disk Drive Replacement

Still using floppy disks on your Okuma control?

It’s time for an upgrade.

Pelican Industrial’s USB floppy drive replacement eliminates disk failures, protects your OSP system, and speeds up program transfer—all with a simple drop-in installation.

More importantly, our solution goes beyond standard USB replacements. Pelican Industrial is the only provider that can back up your control software in addition to user programs and parameters—giving you a level of protection and recovery capability that sets us apart from all other solutions.

✔ No more damaged or corrupted disks
✔ Faster, more reliable data transfer
✔ Backup of user programs, parameters, and control software
✔ Compatible with Okuma OSP 5000, 7000, E & U series
✔ Cost-effective alternative to OEM replacement

Upgrade in minutes. Reduce downtime for good.

CNC Ladder Logic Rework & Optimization

Professional Description

Pelican Industrial provides expert CNC ladder logic rework services to enhance machine performance, improve reliability, and add custom functionality beyond OEM limitations.

Our engineers analyze your existing ladder program and implement targeted modifications to resolve operational issues, streamline processes, and integrate new features—without requiring full machine replacement.

Key Capabilities:

  • Modify and optimize existing ladder logic
  • Add custom machine functions and automation features
  • Improve cycle efficiency and reduce downtime
  • Integrate new hardware (sensors, remote controls, safety systems)
  • Restore or rebuild missing/obsolete ladder programs
  • Troubleshoot and eliminate recurring fault

Case Study: Deep-Hole Drilling Machine Retrofit

Machine: WOHLENBERG PB21000 TRIDENTR

Challenges

Problem #1: Inefficient Operation
Operators were required to walk back and forth between the control panel and the end of the machine multiple times to verify part alignment—resulting in wasted time and reduced productivity.

Problem #2: Lack of Process Feedback
The original ladder program did not provide a way to monitor drilling accuracy during operation. This limitation increased the risk of part failure and required frequent manual checks.

Solution

Pelican Industrial implemented a customized solution by integrating radio remote control hardware with upgraded ladder logic.

  • A radio control system was added, allowing operators to control the machine remotely via a transmitter and receiver connected to the main control panel
  • The ladder logic was modified to introduce real-time monitoring and control features not available in the original OEM design

Results & Benefits

  • 10% reduction in total machining time due to improved operator efficiency
  • Improved safety by minimizing the need for operators to move around an active machine
  • Increased process control, allowing operations to be paused without losing position
  • Reduced risk of part failure through enhanced monitoring capabilities
  • Simplified part alignment adjustments, improving overall workflow

Smarter controls. Safer operations. Higher productivity.

Contact Pelican Industrial to learn how we can customize solutions to optimize your equipment and processes.

Reverse Engineering

Is your machine tool builder no longer in business?
Are critical components like hybrid ICs on your PCB obsolete or unavailable?

Pelican Industrial has the solution.

We specialize in advanced reverse engineering services—creating fully compatible, high-performance designs for legacy circuit boards, drives, and custom ICs. When OEM support disappears, we step in to keep your equipment running.

Our experienced engineers thoroughly analyze the functionality of your existing components and develop improved, modernized designs that enhance reliability, performance, and longevity. We don’t just replicate outdated technology—we upgrade it with today’s standards and components, complete with accurate, up-to-date documentation.

Call Pelican Industrial when you need to:

  • Upgrade low-quality CNC components to high-performance solutions (e.g., CRT to LCD conversions)
  • Replace obsolete or discontinued printed circuit boards
  • Develop hard-to-find or unavailable hybrid ICs
  • Re-engineer legacy PCB designs using modern components and current standards

Extend the life of your equipment. Reduce downtime. Eliminate obsolescence.

Contact Pelican Industrial today to discuss your reverse engineering needs.