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CNC Retrofit & Machine Rebuild

Extend the useful life of existing equipment with CNC retrofit and machine rebuild solutions designed around your machine, production requirements and long-term operational needs. Pelican CNC helps modernize aging machines through control, electrical, motion and supported mechanical upgrades.

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MODERNIZE EXISTING EQUIPMENT

Replacing a complete machine is not always the only option when controls, electrical systems or motion components begin to age. A CNC retrofit or machine rebuild can provide a practical way to modernize suitable equipment while retaining valuable mechanical infrastructure.

Depending on the condition and requirements of the machine, a project may involve control modernization, electrical upgrades, drives, motors, feedback systems, operator panels and supported mechanical work. The appropriate scope is determined through an assessment of the machine’s condition, production needs and long-term operating goals.

Retrofit & Rebuild & Capabilities

Every retrofit project is different. The scope can range from a focused control upgrade to a broader machine rebuild involving electrical, motion and supported mechanical systems.

RETROFIT ASSESSMENT

A retrofit may be worth considering when the machine’s mechanical structure remains suitable, but the controls, electrical systems or motion components are becoming difficult to maintain or support.

When Is a CNC Retrofit the Right Choice?.

A retrofit may be worth considering when the machine’s mechanical structure remains suitable, but the controls, electrical systems or motion components are becoming difficult to maintain or support.

Obsolete Controls

Obsolete Controls

Existing CNC controls are becoming difficult to maintain or support.

Hard-to-Find Components

Hard-to-Find Components

Critical electronics, drives or replacement parts are increasingly difficult to source.

Increasing Downtime

Increasing Downtime

Control-related issues are affecting machine availability and maintenance.

Sound Mechanical Structure

Sound Mechanical Structure

The core machine structure remains suitable for its intended application.

Changing Production Needs

Changing Production Needs

The existing control no longer supports required functions or operational improvements.

Replacement Considerations

Replacement Considerations

A retrofit may offer a practical alternative to complete machine replacement.

A STRUCTURED RETROFIT PROCESS

Retrofit and rebuild projects require coordination between the machine’s existing condition, engineering requirements and implementation scope. Our process is structured to evaluate the equipment before changes are made and support a controlled transition through commissioning.

01
Assessment
Review the machine’s condition, existing controls, electrical systems and operational requirements.

02
Engineering
Develop the retrofit scope, control architecture and integration approach.

03
Design
Plan applicable electrical, control, motion and supported machine modifications.

04
Installation
Install and integrate the required controls, drives, motors, feedback systems and other project components.

05
Commissioning
Test machine functions, motion, control behavior and applicable system integration.

06
Training
Provide applicable operator or maintenance guidance for the upgraded system.

07
Support
Provide ongoing support based on project requirements and available service options.

RETROFIT OR MACHINE REPLACE?

The right decision depends on the condition of the existing machine, production requirements, available budget and long-term operating plans. In some cases, a retrofit can extend the useful life of suitable equipment. In others, replacement may provide the better long-term solution.

  • Retains suitable existing machine infrastructure
  • Modernizes selected control and electrical systems
  • Can be scoped around specific operational requirements
  • May reduce the need for a complete machine replacement
  • Provides a completely new machine platform
  • May be appropriate when existing mechanical systems are no longer suitable
  • Can support broader production or capability changes
  • May involve greater capital investment and implementation planning

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